When Should You Use Static Analysis (FEA) in Product Development?

Static finite element analysis (FEA) is one of the most effective tools for reducing structural risk early in product development. This article provides a practical, decision-maker–focused guide on when static analysis should be applied to validate strength, stiffness, safety margins, and cost efficiency—before expensive prototypes or late-stage redesigns occur. Through clear engineering examples, it explains how static FEA supports feasibility checks, design verification, weight and cost optimization, and failure prevention across mechanical, electronic, and electromechanical products.

Static analysis as a foundation for safe, cost-effective product design